Bloomsburg, PA, USA—January 22, 2025— Ray Products and SEKISUI KYDEX collaborate to develop an innovative EV Charging Station using KYDEX® 1100UV
Ray Products and SEKISUI KYDEX joined forces to eliminate unnecessary manufacturing processes and material selections that require secondary finishing processes. The collaboration between Ray Products, the OEM, and SEKISUI KYDEX originated from a shared vision of developing a material solution that would exceed the demanding requirements of the DC block housing application in the EV charging sector.
Ray Products recognized the innovation potential not only in material selection but also in advanced processing techniques that would simplify production and reduce costs. With over 75 years of experience, Ray Products has specialized in designing custom thermoformed solutions, focused on optimizing material selection, manufacturing processes, and product fitness for use. Their customer-centric approach ensures every project is crafted to meet stringent requirements while maximizing quality and durability.
Traditionally, various manufacturing processes are used in the development of EV Charging Stations (DC Block), such as injection molding, structural foam, reaction injection molding (RIM), and sheet metal for equipment covers. However, these methods can either fail to meet the stringent outdoor requirements or require secondary finishing processes.
Ray Products collaborated with the SEKISUI KYDEX appLab™ and designLab® Innovation Centers and engaged their R&D teams to develop KYDEX® 1100UV—an innovative, cutting-edge material that meets UL 94 V-0 flammability and UL 746C F1 weather ability requirements while providing UV resistance, durability in extreme conditions, and in-mold color, eliminating the need for painting.
This collaborative effort was guided by Ray Products’ goal to push the boundaries of what’s possible in custom thermoforming, enabling the replacement of traditional materials like metal with durable, aesthetically versatile thermoplastics.
From material selection to streamlined assembly, Ray Products demonstrated its role as a strategic partner capable of delivering innovative, end-to-end solutions that support the evolving needs of the EV charging market.
You can read more about this collaboration here or by visiting kydex.com/innovation-stories
About Ray Products
Founded in 1949, Ray Products is a trusted, third-generation family-owned custom plastics manufacturer. As a progressive leader in the industry, Ray Products has continuously invested in their 48,000 sq. ft., ISO 9001:2015 certified manufacturing facility. Using the most advanced equipment available, including the largest thermoforming capabilities on the West Coast, Ray Products is driven by the obsession of high quality from fully robotic six axis trimming and 3D scanning measurement systems. Focused on workplace safety first, Ray Products employees are technically proficient problem solvers, delivering complex thermoforming solutions with unmatched durability and precision. To learn how Ray Products makes customers proud, visit www.rayplastics.com.
About SEKISUI KYDEX
SEKISUI KYDEX innovates and creates sustainable KYDEX® and ALLEN® thermoplastic material solutions for the next generation of product design. SEKISUI Chemical’s corporate commitment to Speed, Service, and Superiority is realized through the KYDEX® Thermoplastics’ business model of manufacturing bespoke materials with short lead times in small quantities. This Quick Response Manufacturing (QRM) model at three manufacturing campuses expands beyond thermoplastic sheet. Our mission is to challenge what’s possible and deliver beyond imagination. SEKISUI KYDEX is more than a raw material supplier; we are a solution provider.
The material portfolio also includes injection molding resins, proprietary Infused Imaging™ technology, integral special effects, unique textures, and custom products and design. As a collaborative partner and the world’s leading pioneer of thermoplastic solutions – done responsibly, we put innovation at the forefront, guiding you from beginning to end.
The SEKISUI KYDEX appLab™ and designLab® Innovation Centers are collaborative spaces for clients and customers to bring the supply chain together for rapid prototyping and design development. These spaces are the bridge between engineering and art. More than 300 dedicated professionals in Bloomsburg, PA, and Holland, MI, working with a global network of sales and distribution partners, are committed to delivering more than their customers can imagine.
Visit www.kydex.com for more information.Ray Products and SEKISUI KYDEX collaborate to develop an innovative EV Charging Station using KYDEX® 1100UV