Misconceptions vs Reality
Thermoforming is only good for simple shapes.
Pressure forming can create complex, contoured, and multi-depth geometries, including undercuts, draw angles, and textured surfaces.
Thermoforming can’t achieve tight tolerances.
Pressure forming can deliver high precision and is repeatable, often within ±0.015 in.
Thermoformed parts are flimsy or weak.
KYDEX® Thermoplastics exceed performance standards for drop, load-bearing, and disinfectant resistance and can pass most complex requirements.
You can’t get aesthetic consistency.
Thermoforming delivers high-end aesthetics with unlimited in-mold color options and harmonization when combined with KYDEX® Injection Molded resins.
Thermoforming isn’t sustainable.
Thermoformed KYDEX® Thermoplastics are made with domestically sourced ingredients and contain no plasticizers, making them 100% recyclable.
Advantages of Thermoforming
- Ability to produce parts that fit together
- Tool design offers virtually unlimited texture and finish options
- Low machine times lead to shorter lead times and quicker tooling creation
- Potentially lower MOQs and total cost of ownership
- Single-sided molds allow for quick modifications at little cost
- Tight tolerances and corners, seamless edges, and precise dimensions for complex parts
Innovation centers services available to partners
100% Recyclable
- SEKISUI KYDEX materials can be recycled and reused, supporting closed-loop sustainability programs
- In-house recycling partner with zero SEKISUI KYDEX material waste going to landfill
- Over 12 million lbs of SEKISUI KYDEX material recycled every year